Thursday, March 31, 2011

'Spincasting' Holds Promise for Creation of Nanoparticle Thin Films

Spincasting, which utilizes centrifugal force to distribute a liquid onto a solid substrate, already has a variety of uses. For example, it is used in the electronics industry to deposit organic thin films on silicon wafers to create transistors.

For this study, the researchers first dispersed magnetic nanoparticles coated with ligands into a solution. The ligands, small organic molecules that bond directly to metals, facilitate the even distribution of the nanoparticles in the solution -- and, later, on the substrate itself.

A drop of the solution was then placed on a silicon chip that had been coated with a layer of silicon nitride. The chip was then rotated at high speed, which spread the nanoparticle solution over the surface of the chip. As the solution dried, a thin layer of nanoparticles was left on the surface of the substrate.

Using this technique, the researchers were able to create an ordered layer of nanoparticles on the substrate, over an area covering a few square microns."The results are promising, and this approach definitely merits further investigation," says Dr. Joe Tracy, an assistant professor of materials science and engineering at NC State and co-author of a paper describing the study.

Tracy explains that one benefit of spincasting is that it is a relatively quick way to deposit a layer of nanoparticles."It also has commercial potential as a cost-effective way of creating nanoparticle thin films," Tracy says.

However, the approach still faces several hurdles. Tracy notes that modifications to the technique are needed, so that it can be used to coat a larger surface area with nanoparticles. Additional research is also needed to learn how, or whether, the technique can be modified to achieve a more even distribution of nanoparticles over that surface area.

Analysis of the nanoparticle films created using spincasting led to another development as well. The researchers adapted analytical tools to evaluate transmission electron microscopy images of the films they created. One benefit of using these graphical tools is their ability to identify and highlight defects in the crystalline structure of the layer."These methods for image analysis allow us to gain a detailed understanding of how the nanoparticle size and shape distributions affect packing into monolayers," Tracy says.

The paper,"Formation and Grain Analysis of Spin Cast Magnetic Nanoparticle Monolayers," was published online March 24 by the journalLangmuir. The paper was co-authored by Tracy; NC State Ph.D. student Aaron Johnston-Peck; and former NC State post-doctoral research associate Dr. Junwei Wang. The research was funded by the National Science Foundation, the U.S. Department of Education, and Protochips, Inc.

NC State's Department of Materials Science and Engineering is part of the university's College of Engineering.


Source

Wednesday, March 30, 2011

River Water and Salty Ocean Water Used to Generate Electricity

Anywhere freshwater enters the sea, such as river mouths or estuaries, could be potential sites for a power plant using such a battery, said Yi Cui, associate professor of materials science and engineering, who led the research team.

The theoretical limiting factor, he said, is the amount of freshwater available."We actually have an infinite amount of ocean water; unfortunately we don't have an infinite amount of freshwater," he said.

As an indicator of the battery's potential for producing power, Cui's team calculated that if all the world's rivers were put to use, their batteries could supply about 2 terawatts of electricity annually -- that's roughly 13 percent of the world's current energy consumption.

The battery itself is simple, consisting of two electrodes -- one positive, one negative -- immersed in a liquid containing electrically charged particles, or ions. In water, the ions are sodium and chlorine, the components of ordinary table salt.

Initially, the battery is filled with freshwater and a small electric current is applied to charge it up. The freshwater is then drained and replaced with seawater. Because seawater is salty, containing 60 to 100 times more ions than freshwater, it increases the electrical potential, or voltage, between the two electrodes. That makes it possible to reap far more electricity than the amount used to charge the battery.

"The voltage really depends on the concentration of the sodium and chlorine ions you have," Cui said."If you charge at low voltage in freshwater, then discharge at high voltage in sea water, that means you gain energy. You get more energy than you put in."

Once the discharge is complete, the seawater is drained and replaced with freshwater and the cycle can begin again."The key thing here is that you need to exchange the electrolyte, the liquid in the battery," Cui said. He is lead author of a study published in the journal Nano Letters earlier this month.

In their lab experiments, Cui's team used seawater they collected from the Pacific Ocean off the California coast and freshwater from Donner Lake, high in the Sierra Nevada. They achieved 74 percent efficiency in converting the potential energy in the battery to electrical current, but Cui thinks with simple modifications, the battery could be 85 percent efficient.

To enhance efficiency, the positive electrode of the battery is made from nanorods of manganese dioxide. That increases the surface area available for interaction with the sodium ions by roughly 100 times compared with other materials. The nanorods make it possible for the sodium ions to move in and out of the electrode with ease, speeding up the process.

Other researchers have used the salinity contrast between freshwater and seawater to produce electricity, but those processes typically require ions to move through a membrane to generate current. Cui said those membranes tend to be fragile, which is a drawback. Those methods also typically make use of only one type of ion, while his battery uses both the sodium and chlorine ions to generate power.

Cui's team had the potential environmental impact of their battery in mind when they designed it. They chose manganese dioxide for the positive electrode in part because it is environmentally benign.

The group knows that river mouths and estuaries, while logical sites for their power plants, are environmentally sensitive areas.

"You would want to pick a site some distance away, miles away, from any critical habitat," Cui said."We don't need to disturb the whole system, we just need to route some of the river water through our system before it reaches the ocean. We are just borrowing and returning it," he said.

The process itself should have little environmental impact. The discharge water would be a mixture of fresh and seawater, released into an area where the two waters are already mixing, at the natural temperature.

One of Cui's concerns is finding a good material for the negative electrode. He used silver for the experiments, but silver is too expensive to be practical.

His group did an estimate for various regions and countries and determined that South America, with the Amazon River draining a large part of the continent, has the most potential. Africa also has an abundance of rivers, as do Canada, the United States and India.

But river water doesn't necessarily have to be the source of the freshwater, Cui said.

"The water for this method does not have to be extremely clean," he said. Storm runoff and gray water could potentially be useable.

A power plant operating with 50 cubic meters of freshwater per second could produce up to 100 megawatts of power, according to the team's calculations. That would be enough to provide electricity for about 100,000 households.

Cui said it is possible that even treated sewage water might work.

"I think we need to study using sewage water," he said."If we can use sewage water, this will sell really well."


Source

Tuesday, March 29, 2011

Twinkle, Twinkle, Quantum Dot: New Particles Can Change Colors and Tag Molecules

These tiny plastic nano-particles are stuffed with even tinier bits of electronics called quantum dots. Like little traffic lights, the particles glow brightly in red, yellow, or green, so researchers can easily track molecules under a microscope.

This is the first time anyone has created fluorescent nano-particles that can change colors continuously.

Jessica Winter, assistant professor of chemical and biomolecular engineering and biomedical engineering, and research scientist Gang Ruan describe their patent-pending technology in the online edition of the journalNano Letters.

Researchers routinely tag molecules with fluorescent materials in order to see them under the microscope. Unlike the more common fluorescent molecules, quantum dots shine very brightly, and could illuminate chemical reactions especially well, allowing researchers to see the inner workings of living cells.

A bottleneck to combating major diseases like cancer is the lack of molecular or cellular-level understanding of biological processes, the engineers explained.

"These new nanoparticles could be a great addition to the arsenal of biomedical engineers who are trying to find the roots of diseases," Ruan said.

"We can tailor these particles to tag particular molecules, and use the colors to track processes that we wouldn't otherwise be able to," he continued."Also, this work could be groundbreaking for the field of nanotechnology as a whole, because it solves two seemingly irreconcilable problems with using quantum dots."

Quantum dots are pieces of semiconductor that measure only a few nanometers, or billionths of a meter, across. They are not visible to the naked eye, but when light shines on them, they absorb energy and begin to glow. That's what makes them good tags for molecules.

Due to quantum mechanical effects, quantum dots"twinkle" -- they blink on and off at random moments. When many dots come together, however, their random blinking is less noticeable. So, large clusters of quantum dots appear to glow with a steady light.

Blinking has been a problem for researchers, because it breaks up the trajectory of a moving particle or tagged molecule that they are trying to follow. Yet, blinking is also beneficial, because when dots come together and the blinking disappears, researchers know for certain that tagged molecules have aggregated.

"Blinking is good and bad," Ruan explained."But one day we realized that we could use the 'good' and avoid the 'bad' at the same time, by grouping a few quantum dots of different colors together inside a micelle."

A micelle is a nano-sized spherical container, and while micelles are useful for laboratory experiments, they are easily found in household detergents -- soap forms micelles that capture oils in water. Ruan created micelles using polymers, with different combinations of red and green quantum dots inside them.

In tests, he confirmed that the micelles appeared to glow steadily. Those stuffed with only red quantum dots glowed red, and those stuffed with green glowed green. But those he stuffed with red and green dots alternated from red to green to yellow.

The color change happens when one or another dot blinks inside the micelle. When a red dot blinks off and the green blinks on, the micelle glows green. When the green blinks off and the red blinks on, the micelle glows red. If both are lit up, the micelle glows yellow.

The yellow color is due to our eyes' perception of light. The process is the same as when a red pixel and green pixel appear close together on a television or computer screen: our eyes see yellow.

Nobody can control when color changes happen inside individual micelles. But because the particles glow continuously, researchers can use them to track tagged molecules continuously. They can also monitor color changes to detect when molecules come together.

Winter and Ruan said that the particles could also be used in fluid mechanics research -- specifically, micro-fluidics. Researchers who are developing tiny medical devices with fluid separation channels could use quantum dots to follow the fluid's path.

The same Ohio State research team is also developing magnetic particles to enhance medical imaging of cancer, and it may be possible to combine magnetism with the quantum dot technology for different kinds of imaging. But before the particles would be safe to use in the body, they would have to be made of biocompatible materials. Carbon-based nanomaterials are one possible option.

In the meantime, Winter and Ruan are going to continue developing the color-changing quantum dot particles for studies of cells and molecules under the microscope. They are also going to explore what happens when quantum dots of another color -- for instance, blue -- are added to the mix.

The university will look to license the technology for industry, and Winter and Ruan have created a Web site for the technologies they are developing:http://nanoforneuro.com.

This research was supported by the National Science Foundation, an endowment from the William G. Lowrie family to the Department of Chemical and Biomolecular Engineering, and the Center for Emergent Materials at Ohio State.


Source

Monday, March 28, 2011

Seeing in Stereo: Engineers Invent Lens for 3-D Microscope

Other 3-D microscopes use multiple lenses or cameras that move around an object; the new lens is the first single, stationary lens to create microscopic 3-D images by itself.

Allen Yi, associate professor of integrated systems engineering at Ohio State, and postdoctoral researcher Lei Li described the lens in a recent issue of theJournal of the Optical Society of America A.

Yi called the lens a proof of concept for manufacturers of microelectronics and medical devices, who currently use very complex machinery to view the tiny components that they assemble.

Though the engineers milled their prototype thermoplastic lens on a precision cutting machine, the same lens could be manufactured less expensively through traditional molding techniques, Yi said.

"Ultimately, we hope to help manufacturers reduce the number and sizes of equipment they need to miniaturize products," he added.

The prototype lens, which is about the size of a fingernail, looks at first glance like a gem cut for a ring, with a flat top surrounded by eight facets. But while gemstones are cut for symmetry, this lens is not symmetric. The sizes and angles of the facets vary in minute ways that are hard to see with the naked eye.

"No matter which direction you look at this lens, you see a different shape," Yi explained. Such a lens is called a"freeform lens," a type of freeform optics.

Freeform optics have been in use for more than a decade. But Lei Li was able to write a computer program to design a freeform lens capable of imaging microscopic objects.

Then Yi and Li used a commercially available milling tool with a diamond blade to cut the shape from a piece of the common thermoplastic material polymethyl methacrylate, a transparent plastic that is sometimes called acrylic glass. The machine shaved bits of plastic from the lens in increments of 10 nanometers, or 10 billionths of a meter -- a distance about 5,000 times smaller than the diameter of a human hair.

The final lens resembled a rhinestone, with a faceted top and a wide, flat bottom. They installed the lens on a microscope with a camera looking down through the faceted side, and centered tiny objects beneath the flat side.

Each facet captured an image of the objects from a different angle, which can be combined on a computer into a 3-D image.

The engineers successfully recorded 3-D images of the tip of a ballpoint pen -- which has a diameter of about 1 millimeter -- and a mini drill bit with a diameter of 0.2 millimeters.

"Using our lens is basically like putting several microscopes into one microscope," said Li."For us, the most attractive part of this project is we will be able to see the real shape of micro-samples instead of just a two-dimensional projection."

In the future, Yi would like to develop the technology for manufacturers. He pointed to the medical testing industry, which is working to shrink devices that analyze fluid samples. Cutting tiny reservoirs and channels in plastic requires a clear view, and the depths must be carved with precision.

Computer-controlled machines -- rather than humans -- do the carving, and Yi says that the new lens can be placed in front of equipment that is already in use. It can also simplify the design of future machine vision equipment, since multiple lenses or moving cameras would no longer be necessary.

Other devices could use the tiny lens, and he and Li have since produced a grid-shaped array of lenses made to fit an optical sensor. Another dome-shaped lens is actually made of more than 1,000 tiny lenses, similar in appearance to an insect's eye.

This research was sponsored by the National Science Foundation. Moore Nanotechnology Systems in Keene, NH, provided the ultraprecision milling machine.


Source

Sunday, March 27, 2011

Nanomodified Surfaces Seal Leg Implants Against Infection

"You need to close (the area) where the bacteria would enter the body, and that's where the skin is," said Thomas Webster, associate professor of engineering and orthopaedics at Brown University.

Webster and a team of researchers at Brown may have come across the right formula to deter bacterial migrants. The group reports two ways in which it modified the surface of titanium leg implants to promote skin cell growth, thereby creating a natural skin layer and sealing the gap where the device has been implanted into the body. The researchers also created a molecular chain to sprinkle skin-growing proteins on the implant to hasten skin growth.

The findings are published in theJournal of Biomedical Materials Research A.

The researchers, including Melanie Zile, a Boston University student who worked in Webster's lab as part of Brown's Undergraduate Teaching and Research Awards program, and Sabrina Puckett, who earned her engineering doctorate last May, created two different surfaces at the nanoscale, dimensions less than a billionth of a meter.

In the first approach, the scientists fired an electron beam of titanium coating at the abutment (the piece of the implant that is inserted into the bone), creating a landscape of 20-nanometer mounds. Those mounds imitate the contours of natural skin and trick skin cells into colonizing the surface and growing additional keratinocytes, or skin cells.

Webster knew such a surface, roughened at the nanoscale, worked for regrowing bone cells and cartilage cells, but he was unsure whether it would be successful at growing skin cells. This may be the first time that a nanosurface created this way on titanium has been shown to attract skin cells.

The second approach, called anodization, involved dipping the abutment into hydrofluoric acid and giving it a jolt of electric current. This causes the titanium atoms on the abutment's surface to scurry about and regather as hollow, tubular structures rising perpendicularly from the abutment's surface. As with the nanomounds, skin cells quickly colonize the nanotubular surface.

In laboratory (in vitro) tests, the researchers report nearly a doubling of skin cell density on the implant surface; within five days, the keratinocyte density reached the point at which an impermeable skin layer bridging the abutment and the body had been created.

"You definitely have a complete layer of skin," Webster said."There's no more gap for the bacteria to go through."

To further promote skin cell growth around the implant, Webster's team looked to FGF-2, a protein secreted by the skin to help other skin cells grow. Simply slathering the abutment with the proteins doesn't work, as FGF-2 loses its effect when absorbed by the titanium. So the researchers came up with a synthetic molecular chain to bind FGF-2 to the titanium surface, while maintaining the protein's skin-cell growing ability. Not surprisingly, in vitro tests showed the greatest density of skin cells on abutment surfaces using the nanomodified surfaces and laced with FGF-2. Moreover, the nanomodified surfaces create more surface area for FGF-2 proteins than would be available on traditional implants.

The next step is to perform in vivo studies; if they are successful, human trials could begin, although Webster said that could be years away.

The U.S. Department of Veterans Affairs and the U.S. National Science Foundation funded the research.


Source

Saturday, March 26, 2011

Smaller Particles Could Make Solar Panels More Efficient

The results are published in the April issue of the journalACS Nano.

The advance provides evidence to support a controversial idea, called multiple-exciton generation (MEG), which theorizes that it is possible for an electron that has absorbed light energy, called an exciton, to transfer that energy to more than one electron, resulting in more electricity from the same amount of absorbed light.

Quantum dots are human-made atoms that confine electrons to a small space. They have atomic-like behavior that results in unusual electronic properties on a nanoscale. These unique properties may be particularly valuable in tailoring the way light interacts with matter.

Experimental verification of the link between MEG and quantum dot size is a hot topic due to a large degree of variation in previously published studies. The ability to generate an electrical current following MEG is now receiving a great deal of attention because this will be a necessary component of any commercial realization of MEG.

For this study, Lusk and collaborators used a National Science Foundation (NSF)-supported high performance computer cluster to quantify the relationship between the rate of MEG and quantum dot size.

They found that each dot has a slice of the solar spectrum for which it is best suited to perform MEG and that smaller dots carry out MEG for their slice more efficiently than larger dots. This implies that solar cells made of quantum dots specifically tuned to the solar spectrum would be much more efficient than solar cells made of material that is not fabricated with quantum dots.

According to Lusk,"We can now design nanostructured materials that generate more than one exciton from a single photon of light, putting to good use a large portion of the energy that would otherwise just heat up a solar cell."

The research team, which includes participation from the National Renewable Energy Laboratory, is part of the NSF-funded Renewable Energy Materials Research Science and Engineering Center at the Colorado School of Mines in Golden, Colo. The center focuses on materials and innovations that will significantly impact renewable energy technologies. Harnessing the unique properties of nanostructured materials to enhance the performance of solar panels is an area of particular interest to the center.

"These results are exciting because they go far towards resolving a long-standing debate within the field," said Mary Galvin, a program director for the Division of Materials Research at NSF."Equally important, they will contribute to establishment of new design techniques that can be used to make more efficient solar cells."


Source

Friday, March 25, 2011

Only the Weak Survive? Self-Healing Materials Strengthened by Adding More 'Give'

Conventional rules of survival tend to favor the strongest, but University of Pittsburgh-based researchers recently found that in the emerging world of self-healing materials, it is the somewhat frail that survive.

The team presents in the journalLangmuira new model laying out the inner workings of self-healing materials made of nanoscale gel particles that can regenerate after taking damage and are being pursued as a coating or composite material. Moreover, the researchers discovered that an ideal amount of weak bonds actually make for an overall stronger material that can withstand more stress.

Although self-healing nanogel materials have already been realized in the lab, the exact mechanical nature and ideal structure had remained unknown, explained Anna Balazs, corresponding author and Distinguished Professor of Chemical Engineering in Pitt's Swanson School of Engineering. The team's findings not only reveal how self-healing nanogel materials work, but also provide a blueprint for creating more resilient designs, she said. Balazs worked with lead author and Pitt postdoctoral researcher Isaac Salib; Chet Gnegy, a Pitt chemical and petroleum engineering sophomore; German Kolmakov, a postdoctoral researcher in Balazs' lab; and Krzysztof Matyjaszewski, a chemistry professor at Carnegie Mellon University with an adjunct appointment in Pitt's Department of Chemical and Petroleum Engineering.

The team worked from a computational model Gnegy, Kolmakov, and Salib created based on a self-healing material Matyjaszewski developed known as nanogel, a composition of spongy, microscopic polymer particles linked to one another by several tentacle-like bonds. The nanogel particles consist of stable bonds -- which provide overall strength -- and labile bonds, highly reactive bonds that can break and easily reform, that act as shock absorbers.

The computer model allowed the researchers to test the performance of various bond arrangements. The polymers were first laid out in an arrangement similar to that in the nanogel, with the tentacles linked end-to-end by a single strong bond. Simulated stress tests showed, however, that though these bonds could recover from short-lived stress, they could not withstand drawn out tension such as stretching or pulling. Instead, the team found that when particles were joined by several parallel bonds, the nanogel could absorb more stress and still self-repair.

The team then sought the most effective concentration of parallel labile bonds, Balazs said. According to the computational model, even a small number of labile bonds greatly increased resilience. For instance, a sample in which only 30 percent of the bonds were labile -- with parallel labile bonds placed in groups of four -- could withstand pressure up to 200 percent greater than what could fracture a sample comprised only of stable bonds. A film shows that as this sample is stretched, the labile bonds (red) rearrange themselves to hold the material together.

On the other hand, too many labile linkages were so collectively strong that the self-healing ability was cancelled out and the nanogel became brittle, the researchers report.

The Pitt model is corroborated by nature, which engineered the same principle into the famously tough abalone shell, Balazs said. An amalgamation of microscopic ceramic plates and a small percentage of soft protein, the abalone shell absorbs a blow by stretching and sliding rather than shattering.

"What we found is that if a material can easily break and reform, the overall strength is much better," she said."In short, a little bit of weakness gives a material better mechanical properties. Nature knows this trick."


Source

Thursday, March 24, 2011

Self-Strengthening Nanocomposite Created

Work by the Rice lab of Pulickel Ajayan, professor in mechanical engineering and materials science and of chemistry, shows the potential of stiffening polymer-based nanocomposites with carbon nanotube fillers. The team reported its discovery this month in the journalACS Nano.

The trick, it seems, lies in the complex, dynamic interface between nanostructures and polymers in carefully engineered nanocomposite materials.

Brent Carey, a graduate student in Ajayan's lab, found the interesting property while testing the high-cycle fatigue properties of a composite he made by infiltrating a forest of vertically aligned, multiwalled nanotubes with polydimethylsiloxane (PDMS), an inert, rubbery polymer. To his great surprise, repeatedly loading the material didn't seem to damage it at all. In fact, the stress made it stiffer.

Carey, whose research is sponsored by a NASA fellowship, used dynamic mechanical analysis (DMA) to test their material. He found that after an astounding 3.5 million compressions (five per second) over about a week's time, the stiffness of the composite had increased by 12 percent and showed the potential for even further improvement.

"It took a bit of tweaking to get the instrument to do this," Carey said."DMA generally assumes that your material isn't changing in any permanent way. In the early tests, the software kept telling me, 'I've damaged the sample!' as the stiffness increased. I also had to trick it with an unsolvable program loop to achieve the high number of cycles."

Materials scientists know that metals can strain-harden during repeated deformation, a result of the creation and jamming of defects -- known as dislocations -- in their crystalline lattice. Polymers, which are made of long, repeating chains of atoms, don't behave the same way.

The team is not sure precisely why their synthetic material behaves as it does."We were able to rule out further cross-linking in the polymer as an explanation," Carey said."The data shows that there's very little chemical interaction, if any, between the polymer and the nanotubes, and it seems that this fluid interface is evolving during stressing."

"The use of nanomaterials as a filler increases this interfacial area tremendously for the same amount of filler material added," Ajayan said."Hence, the resulting interfacial effects are amplified as compared with conventional composites.

"For engineered materials, people would love to have a composite like this," he said."This work shows how nanomaterials in composites can be creatively used."

They also found one other truth about this unique phenomenon: Simply compressing the material didn't change its properties; only dynamic stress -- deforming it again and again -- made it stiffer.

Carey drew an analogy between their material and bones."As long as you're regularly stressing a bone in the body, it will remain strong," he said."For example, the bones in the racket arm of a tennis player are denser. Essentially, this is an adaptive effect our body uses to withstand the loads applied to it.

"Our material is similar in the sense that a static load on our composite doesn't cause a change. You have to dynamically stress it in order to improve it."

Cartilage may be a better comparison -- and possibly even a future candidate for nanocomposite replacement."We can envision this response being attractive for developing artificial cartilage that can respond to the forces being applied to it but remains pliable in areas that are not being stressed," Carey said.

Both researchers noted this is the kind of basic research that asks more questions than it answers. While they can easily measure the material's bulk properties, it's an entirely different story to understand how the polymer and nanotubes interact at the nanoscale.

"People have been trying to address the question of how the polymer layer around a nanoparticle behaves," Ajayan said."It's a very complicated problem. But fundamentally, it's important if you're an engineer of nanocomposites.

"From that perspective, I think this is a beautiful result. It tells us that it's feasible to engineer interfaces that make the material do unconventional things."


Source

Wednesday, March 23, 2011

Templated Growth Technique Produces Graphene Nanoribbons With Metallic Properties

"We can now make very narrow, conductive nanoribbons that have quantum ballistic properties," said Walt de Heer, a professor in the School of Physics at the Georgia Institute of Technology."These narrow ribbons become almost like a perfect metal. Electrons can move through them without scattering, just like they do in carbon nanotubes."

De Heer was scheduled to discuss recent results of this graphene growth process March 21st at the American Physical Society's March 2011 Meeting in Dallas. The research was sponsored by the National Science Foundation-supported Materials Research Science and Engineering Center (MRSEC).

First reported Oct. 3 in the advance online edition of the journal Nature Nanotechnology, the new fabrication technique allows production of epitaxial graphene structures with smooth edges. Earlier fabrication techniques that used electron beams to cut graphene sheets produced nanoribbon structures with rough edges that scattered electrons, causing interference. The resulting nanoribbons had properties more like insulators than conductors.

"In our templated growth approach, we have essentially eliminated the edges that take away from the desirable properties of graphene," de Heer explained."The edges of the epitaxial graphene merge into the silicon carbide, producing properties that are really quite interesting."

The"templated growth" technique begins with etching patterns into the silicon carbide surfaces on which epitaxial graphene is grown. The patterns serve as templates directing the growth of graphene structures, allowing the formation of nanoribbons and other structures of specific widths and shapes without the use of cutting techniques that produce the rough edges.

In creating these graphene nanostructures, de Heer and his research team first use conventional microelectronics techniques to etch tiny"steps" -- or contours -- into a silicon carbide wafer whose surface has been made extremely flat. They then heat the contoured wafer to approximately 1,500 degrees Celsius, which initiates melting that polishes any rough edges left by the etching process.

Established techniques are then used for growing graphene from silicon carbide by driving off the silicon atoms from the surface. Instead of producing a consistent layer of graphene across the entire surface of the wafer, however, the researchers limit the heating time so that graphene grows only on portions of the contours.

The width of the resulting nanoribbons is proportional to the depth of the contours, providing a mechanism for precisely controlling the nanoribbon structures. To form complex structures, multiple etching steps can be carried out to create complex templates.

"This technique allows us to avoid the complicated e-beam lithography steps that people have been using to create structures in epitaxial graphene," de Heer noted."We are seeing very good properties that show these structures can be used for real electronic applications."

Since publication of the Nature Nanotechnology paper, de Heer's team has been refining its technique."We have taken this to an extreme -- the cleanest and narrowest ribbons we can make," he said."We expect to be able to do everything we need with the size ribbons that we are able to make right now, though we probably could reduce the width to 10 nanometers or less."

While the Georgia Tech team is continuing to develop high-frequency transistors -- perhaps even at the terahertz range -- its primary effort now focuses on developing quantum devices, de Heer said. Such devices were envisioned in the patents Georgia Tech holds on various epitaxial graphene processes.

"This means that the way we will be doing graphene electronics will be different," he explained."We will not be following the model of using standard field-effect transistors (FETs), but will pursue devices that use ballistic conductors and quantum interference. We are headed straight into using the electron wave effects in graphene."

Taking advantage of the wave properties will allow electrons to be manipulated with techniques similar to those used by optical engineers. For instance, switching may be carried out using interference effects -- separating beams of electrons and then recombining them in opposite phases to extinguish the signals.

Quantum devices would be smaller than conventional transistors and operate at lower power. Because of its ability to transport electrons with virtually no resistance, epitaxial graphene may be the ideal material for such devices, de Heer said.

"Using the quantum properties of electrons rather than the standard charged-particle properties means opening up new ways of looking at electronics," he predicted."This is probably the way that electronics will evolve, and it appears that graphene is the ideal material for making this transition."

De Heer's research team hopes to demonstrate a rudimentary switch operating on the quantum interference principle within a year.

Epitaxial graphene may be the basis for a new generation of high-performance devices that will take advantage of the material's unique properties in applications where higher costs can be justified. Silicon, today's electronic material of choice, will continue to be used in applications where high-performance is not required, de Heer said.

"This is an important step in the process," he added."There are going to be a lot of surprises as we move into these quantum devices and find out how they work. We have good reason to believe that this can be the basis for a new generation of transistors based on quantum interference."


Source

Tuesday, March 22, 2011

Engineers Make Breakthrough in Ultra-Sensitive Sensor Technology

The sensor, which is the most sensitive of its kind to date, relies on a completely new architecture and fabrication technique developed by the Princeton researchers. The device boosts faint signals generated by the scattering of laser light from a material placed on it, allowing the identification of various substances based on the color of light they reflect. The sample could be as small as a single molecule.

The technology is a major advance in a decades-long search to identify materials using Raman scattering, a phenomena discovered in the 1920s by an Indian physicist, Chandrasekhara Raman, where light reflecting off an object carries a signature of its molecular composition and structure.

"Raman scattering has enormous potential in biological and chemical sensing, and could have many applications in industry, medicine, the military and other fields," said Stephen Y. Chou, the professor of electrical engineering who led the research team."But current Raman sensors are so weak that their use has been very limited outside of research. We've developed a way to significantly enhance the signal over the entire sensor and that could change the landscape of how Raman scattering can be used."

Chou and his collaborators, electrical engineering graduate students, Wen-Di Li and Fei Ding, and post-doctoral fellow, Jonathan Hu, published a paper on their innovation in February in the journalOptics Express. The research was funded by the Defense Advance Research Projects Agency.

In Raman scattering, a beam of pure one-color light is focused on a target, but the reflected light from the object contains two extra colors of light. The frequency of these extra colors are unique to the molecular make-up of the substance, providing a potentially powerful method to determine the identity of the substance, analogous to the way a finger print or DNA signature helps identify a person.

Since Raman first discovered the phenomena -- a breakthrough that earned him Nobel Prize -- engineers have dreamed of using it in everyday devices to identify the molecular composition and structures of substances, but for many materials the strength of the extra colors of reflected light was too weak to be seen even with the most sophisticated laboratory equipment.

Researchers discovered in the 1970s that the Raman signals were much stronger if the substance to be identified is placed on a rough metal surface or tiny particles of gold or silver. The technique, known as surface enhanced Raman scattering (SERS), showed great promise, but even after four decades of research has proven difficult to put to practical use. The strong signals appeared only at a few random points on the sensor surface, making it difficult to predict where to measure the signal and resulting in a weak overall signal for such a sensor.

Abandoning the previous methods for designing and manufacturing the sensors, Chou and his colleagues developed a completely new SERS architecture: a chip studded with uniform rows of tiny pillars made of metals and insulators.

One secret of the Chou team's design is that their pillar arrays are fundamentally different from those explored by other researchers. Their structure has two key components: a cavity formed by metal on the top and at the base of each pillar; and metal particles of about 20 nanometers in diameter, known as plasmonic nanodots, on the pillar wall, with small gaps of about 2 nanometers between the metal components.

The small particles and gaps significantly boost the Raman signal. The cavities serve as antennae, trapping light from the laser so it passes the plasmonic nanodots multiple times to generate the Raman signal rather than only once. The cavities also enhance the outgoing Raman signal.

The Chou's team named their new sensor"disk-coupled dots-on-pillar antenna-array" or D2PA, for short.

So far, the chip is a billion times (109) more sensitive than was possible without SERS boosting of Raman signals and the sensor is uniformly sensitive, making it more reliable for use in sensing devices. Such sensitivity is several orders of magnitude higher than the previously reported.

Already, researchers at the U.S. Naval Research Laboratory are experimenting with a less sensitive chip to explore whether the military could use the technology pioneered at Princeton for detecting chemicals, biological agents and explosives.

In addition to being far more sensitive than its predecessors, the Princeton chip can be manufactured inexpensively at large sizes and in large quantities. This is due to the easy-to-build nature of the sensor and a new combination of two powerful nanofabrication technologies: nanoimprint, a method that allows tiny structures to be produced in cookie-cutter fashion; and self-assembly, a technique where tiny particles form on their own. Chou's team has produced these sensors on 4-inch wafers (the basis of electronic chips) and can scale the fabrication to much larger wafer size.

"This is a very powerful method to identify molecules," Chou said."The combination of a sensor that enhances signals far beyond what was previously possible, that's uniform in its sensitivity and that's easy to mass produce could change the landscape of sensor technology and what's possible with sensing."


Source

Monday, March 21, 2011

Spintronics: Enhancing the Magnetism

Now, researchers with the U.S. Department of Energy (DOE) Lawrence Berkeley National Laboratory (Berkeley Lab) have been able to enhance spontaneous magnetization in special versions of the popular multiferroic material bismuth ferrite. What's more, they can turn this magnetization"on/off" through the application of an external electric field, a critical ability for the advancement of spintronic technology.

"Taking a novel approach, we've created a new magnetic state in bismuth ferrite along with the ability to electrically control this magnetism at room temperature," says Ramamoorthy Ramesh, a materials scientist with Berkeley Lab's Materials Sciences Division, who led this research."An enhanced magnetization arises in the rhombohedral phases of our bismuth ferrite self-assembled nanostructures. This magnetization is strain-confined between the tetragonal phases of the material and can be erased by the application of an electric field. The magnetization is restored when the polarity of the electric field is reversed."

Ramesh, who also holds appointments with the University of California Berkeley's Department of Materials Science and Engineering and the Department of Physics, is the corresponding author of a paper in the journalNature Communications.

Magnetoelectronic or spintronic devices store data through electron spin and its associated magnetic moment rather than the electron charge-based storage of today's electronic devices. Spin, a quantum mechanical property arising from the magnetic moment of a spinning electron, carries a directional value of either"up" or"down" that can be used to encode data in the 0s and 1s of the binary system. In addition to the size, speed and capacity advantages over electronic devices, the data storage in spintronic devices does not disappear when the electric current stops.

Multiferroics are prime candidate materials for future spintronic devices because they can simultaneously exhibit both electric and magnetic properties. Bismuth ferrite, a multiferroic composed of bismuth, iron and oxygen (BFO), has been thrust into the spintronic spotlight thanks in part to a surprising discovery in 2009 by Ramesh and his research group. They found that although bismuth ferrite is an insulator, running through its crystals are two-dimensional sheets called"domain walls" that conduct electricity. Ramesh and his group subsequently found that application of a large epitaxial strain (compression in the direction of a material's crystal planes) changes the bismuth ferrite crystal structure from its natural rhombohedral phase into a tetragonal phase. Partial relaxation of the strain creates a stable nanoscale mixture of the rhombohedral and tetragonal phases.

In this new research, Ramesh and his group have deployed epitaxial strain to create bismuth ferrite films that are a mix of highly distorted rhombohedral and tetragonal phases, in which the rhombohedral phases are mechanically confined by regions of the tetragonal phases. The magnetic moments that spontaneously arise in these special films occur within the distorted rhombohedral phase rather than at the phase interfaces and are significantly stronger than the magnetic moment that occurs in conventional bismuth ferrite.

"Normal bismuth ferrite films typically show a spontaneous magnetization of 6 to 8 electromagnetic units/cubic centimeter, which is too small for applications in a real device," says Qing (Helen) He, who was the lead author on theNatureCommunications paper."By setting our bismuth ferrite films in this special mixed phase state, we can enhance the spontaneous magnetization to approximately 30 to 40 electromagnetic units/cubic centimeter, which is large enough to be used in real devices."

Ramesh, He and their co-authors discovered that the enhanced spontaneous magnetization in their special bismuth ferrite films can be controlled through the use of an external electric field without any noticeable current passing through the film. The ability to turn the magnetization on/off in these films opens the door to their use in spintronic devices as the on/off states can serve as the 1 and 0 states of data storage. That these on/off states can be achieved without an electric current is a significant added advantage.

"In the typical magnetic memory device, the magnetic state of the material is set by an external magnetic field that is generated from the current flowing through an electromagnet," says He."Current flow needs to be driven with a lot of power and at the same time generates waste heat. Therefore, using an electric field instead of a current to control the magnetization saves energy."

The discovery that the magnetization of these special bismuth ferrite films can be controlled with an electric field was largely made possible by the use of PhotoEmission Electron Microscopy (PEEM) at Berkeley Lab's Advanced Light Source (ALS), a DOE Office of Science national user facility for synchrotron radiation. The PEEM3 microscope at ALS beamline 11.0.1 is one of the world's best instruments for studying ferromagnetic and antiferromagnetic nanoscale domains.

In addition to Ramesh and He, other co-authors of the paper were Ying-Hao Chu, John Heron, Seung-Yeul Yang, Wen-I Laing, Chang-Yang Kuo, Hong-Ji Lin, Pu Yu, Chen-Wei Liang, Robert Zeches, Wei-Chen Kuo, Jenh-Yih Juang, Chien-Te Chen, Elke Arenholz and Andreas Scholl.

This research was primarily supported by the DOE Office of Science.


Source

Sunday, March 20, 2011

Graphene Cloak Protects Bacteria, Leading to Better Images

Vikas Berry, assistant professor of chemical engineering at Kansas State University, and his research team are wrapping bacteria with graphene to address current challenges with imaging bacteria under electron microscopes. Berry's method creates a carbon cloak that protects the bacteria, allowing them to be imaged at their natural size and increasing the image's resolution.

Graphene is a form of carbon that is only one atom thick, giving it several important properties: it's impermeable, it's the strongest nanomaterial, it's optically transparent and it has high thermal conductance.

"Graphene is the next-generation material," Berry said."Although only an atom thick, graphene does not allow even the smallest of molecules to pass through. Furthermore, it's strong and highly flexible so it can conform to any shape."

Berry's team has been researching graphene for three years, and Berry recently saw a connection between graphene and cell imaging research. Because graphene is impermeable, he decided to use the material to preserve the size of bacterial cells imaged under high-vacuum electron microscopes.

The research results appear in the paper"Impermeable Graphenic Encasement of Bacteria," which was published in a recent issue ofNano Letters, a monthly scientific journal published by the American Chemical Society. The team's preliminary research appeared in Nature News in 2010.

The current challenge with cell imaging occurs when scientists use electron microscopes to image bacterial cells. Because these microscopes require a high vacuum, they remove water from the cells. Biological cells contain 70 to 80 percent water, and the result is a severely shrunk cell. As a result, it is challenging to obtain an accurate image of the cells and their components in their natural state.

But Berry and his team created a solution to the imaging challenge by applying graphene. The graphene acts as an impermeable cloak around the bacteria so that the cells retain water and don't shrink under the high vacuum of electron microscopes. This provides a microscopic image of the cell at its natural size.

The carbon cloaks can be wrapped around the bacteria using two methods. The first method involves putting a sheet of graphene on top of the bacteria, much like covering up with a bed sheet. The other method involves wrapping the bacteria with a graphene solution, where the graphene sheets swaddle the bacteria. In both cases the graphene sheets were functionalized with a protein to enhance binding with the bacterial cell wall.

Under the high vacuum of an electron microscope, the wrapped bacteria did not change in size for 30 minutes, giving scientists enough time to observe them. This is a direct result of the high strength and impermeability of the graphene cloak, Berry said.

Graphene's other extraordinary properties enhance the imaging resolution in microscopy. Its electron-transparency enables a clean imaging of the cells. Since graphene is a good conductor of heat and electricity, the local electronic-charging and heating is conducted off the graphene cloak, giving a clear view of the bacterial cell well. Unwrapped bacterial cells appear dark with an indistinguishable cell wall.

"Uniquely, graphene has all the properties needed to image bacteria at high resolutions," Berry said."The project provides a very simple route to image samples in their native wet state."

The process has potential to influence future research. Scientists have always had trouble observing liquid samples under electron microscopes, but using carbon cloaks could allow them to image wet samples in a vacuum. Graphene's strong and impermeable characteristics ensure that wrapped cells can be easily imaged without degrading them. Berry said it might be possible in the future to use graphene to keep bacterium alive in a vacuum while observing its biochemistry under a microscope.

The research also paves the way for enhanced protein microscopy. Proteins act differently when they are dry and when they are in an aqueous solution. So far most protein studies have been conducted in dry phases, but Berry's research may allow proteins to be observed more in aqueous environments.

"This research could be the point of evolution for processing of sensitive samples with graphene to achieve enhanced imaging," Berry said.

Other researchers involved in the project include Daniel Boyle, research assistant professor in biology; Nihar Mohanty, doctoral student in chemical engineering, India; Ashvin Nagaraja, former master's student in electrical engineering; and Monica Fahrenholtz, a May 2010 chemical engineering graduate from Clearwater.


Source

Saturday, March 19, 2011

More Efficient Means of Creating, Arranging Carbon Nanofibers Developed

"Carbon nanofibers have a host of potential applications, but their utility is affected by their diameter -- and controlling the diameter of nanofibers has historically been costly and time-consuming," says Dr. Anatoli Melechko, an associate professor of materials science and engineering at NC State and co-author of a paper describing the study.

Specifically, the researchers have shown that nickel nanoparticles coated with a ligand shell can be used to grow carbon nanofibers that are uniform in diameter. Ligands are small organic molecules that have functional groups (parts of the molecule) that bond directly to metals. Nickel nanoparticles are of particular interest because -- at high temperatures -- they can serve as catalysts for growing carbon nanofibers.

"What we learned is that the ligand shell, which is composed of trioctylphosphine, undergoes chemical changes at high temperatures -- gradually transforming into a graphite-like shell," says Dr. Joe Tracy, a co-author of the paper and assistant professor of materials science and engineering at NC State."These 'graphitic' shells prevent the nickel nanoparticles from lumping together at elevated temperatures, which is a problem for high-temperature applications involving nanoparticles."

Using nanoparticles to grow nanofibers is useful, because the fibers tend to have the same diameter as the nanoparticles they are growing from. If you need nanofibers that are 20 nanometers (nm) in diameter, you would simply use nanoparticles that are 20 nm in diameter as your catalyst.

"This is why controlling the diameter of the nanoparticles is important. If they begin to lump together at high temperatures, you end up growing nanofibers of many different, larger sizes," Melechko says."This research gives us a better fundamental understanding of the relationship between nickel nanoparticles, ligands and carbon nanofiber synthesis."

Using nanoparticles to grow nanofibers has another benefit -- it allows you to define where the nanofibers grow and how they are arranged. If you need the nanofibers to grow in a specific pattern, you would arrange the nanoparticles in that pattern before growing the fibers.

The paper was published online March 17 inACS Applied Materials& Interfaces. The paper was co-authored by Melechko, Tracy; NC State Ph.D. students Mehmet Sarac, Aaron Johnston-Peck and Ryan Pearce; NC State undergraduate Robert Wilson; former NC State post-doctoral research associate Dr. Junwei Wang; and Dr. Kate Klein of the National Institute of Standards and Technology.

The research was funded by the National Science Foundation, U.S. Department of Energy, U.S. Department of Education, the Republic of Turkey and Protochips, Inc.

NC State's Department of Materials Science and Engineering is part of the university's College of Engineering.


Source

Thursday, March 17, 2011

World First: Localized Delivery of an Anti-Cancer Drug by Remote-Controlled Microcarriers

Known for being the world's first researcher to have guided a magnetic sphere through a living artery, Professor Martel is announcing a new breakthrough in the field of nanomedicine. Using a magnetic resonance imaging (MRI) system, his team successfully guided microcarriers loaded with a dose of anti-cancer drug through the bloodstream of a living rabbit, right up to a targeted area in the liver, where the drug was successfully administered. This is a medical first that will help improve chemoembolization, a current treatment for liver cancer.

Microcarriers on a mission

The therapeutic magnetic microcarriers (TMMCs) were developed by Pierre Pouponneau, a PhD candidate under the joint direction of Professors Jean-Christophe Leroux and Martel. These tiny drug-delivery agents, made from biodegradable polymer and measuring 50 micrometers in diameter -- just under the breadth of a hair -- encapsulate a dose of a therapeutic agent (in this case, doxorubicin) as well as magnetic nanoparticles.

Essentially tiny magnets, the nanoparticles are what allow the upgraded MRI system to guide the microcarriers through the blood vessels to the targeted organ. During the experiments, the TMMCs injected into the bloodstream were guided through the hepatic artery to the targeted part of the liver where the drug was progressively released.

The results of these in-vivo experiments have recently been published in the journalBiomaterialsand the patent describing this technology has just been issued in the United States.


Source

Wednesday, March 16, 2011

Ferroelectric Materials Discovery Could Lead to Better Memory Chips

In ferroelectric memory the direction of molecules' electrical polarization serves as a 0 or a 1 bit. An electric field is used to flip the polarization, which is how data is stored.

With his colleagues at U-M and collaborators from Cornell University, Penn State University, and University of Wisconsin, Madison, Xiaoqing Pan, a professor in the U-M Department of Materials Science and Engineering, has designed a material system that spontaneously forms small nano-size spirals of the electric polarization at controllable intervals, which could provide natural budding sites for the polarization switching and thus reduce the power needed to flip each bit.

"To change the state of a ferroelectric memory, you have to supply enough electric field to induce a small region to switch the polarization. With our material, such a nucleation process is not necessary," Pan said."The nucleation sites are intrinsically there at the material interfaces."

To make this happen, the engineers layered a ferroelectric material on an insulator whose crystal lattices were closely matched. The polarization causes large electric fields at the ferroelectric surface that are responsible for the spontaneous formation of the budding sites, known as"vortex nanodomains."

The researchers also mapped the material's polarization with atomic resolution, which was a key challenge, given the small scale. They used images from a sub-angstrom resolution transmission electron microscope at Lawrence Berkeley National Laboratory. They also developed image processing software to accomplish this.

"This type of mapping has never been done," Pan said."Using this technique, we've discovered unusual vortex nanodomains in which the electric polarization gradually rotates around the vortices."

This research is funded by the Department of Energy, the National Science Foundation and the U.S. Army Research Office.


Source

Tuesday, March 15, 2011

New Desalination Process Developed Using Carbon Nanotubes

"Unfortunately the current membrane distillation method is too expensive for use in countries and municipalities that need potable water," said Mitra."Generally only industry, where waste heat is freely available, uses this process. However, we're hoping our new work will have far-reaching consequences bringing good, clean water to the people who need it."

The process is outlined by Mitra and his research team in the current issue of the American Chemistry Society'sApplied Materials& Interfaces. Doctoral students Ken Gethard and Ornthida Sae-Khow worked on the project. Mitra is chairman of the department of chemistry and environmental science.

Membrane distillation is a water purification process in which heated salt water passes through a tube-like membrane, called a hollow fiber."Think of your intestines," said Mitra."It's designed in such a way that nutrition passes through but not the waste." Using a similar structure, membrane distillation allows only water vapor to pass through the walls of the hollow tube, but not the liquid. When the system works, potable water emerges from the net flux of water vapor which moves from the warm to the cool side. At the same time, saline or salt water passes as body waste would through the fiber.

Membrane distillation offers several advantages. It's a clean, non-toxic technology and can be carried out at 60-90ºC. This temperature is significantly lower than conventional distillation which uses higher temperatures. Reverse osmosis uses relatively high pressure.

Nevertheless, membrane distillation is not trouble free. It is costly and getting the membrane to work properly and efficiently can be difficult."The biggest challenge," said Mitra,"is finding appropriate membranes that encourage high water vapor flux but prevent salt from passing through."

Mitra's new method creates a better membrane by immobilizing carbon nanotubes in the pores. The novel architecture not only increases vapor permeation but also prevents liquid water from clogging the membrane pores. Test outcomes show dramatic increases in both reductions in salt and water production."That's a remarkable accomplishment and one we are proud to publish," said Mitra.

Another advantage is that the new process can facilitate membrane distillation at a relatively lower temperature, higher flow rate and higher salt concentration. Compared to a plain membrane, this new distillation process demonstrates the same level of salt reduction at a 20°C lower temperature, and at a flow rate six times greater.


Source

Thursday, March 10, 2011

New Technology Would Dramatically Extend Battery Life for Mobile Devices

University of Illinois engineers have developed a form of ultra-low-power digital memory that is faster and uses 100 times less energy than similar available memory. The technology could give future portable devices much longer battery life between charges.

Led by electrical and computer engineering professor Eric Pop, the team will publish its results in an upcoming issue ofSciencemagazine and online in the March 10ScienceExpress.

"I think anyone who is dealing with a lot of chargers and plugging things in every night can relate to wanting a cell phone or laptop whose batteries can last for weeks or months," said Pop, who is also affiliated with the Beckman Institute for Advanced Science and Technology at Illinois.

The flash memory used in mobile devices today stores bits as charge, which requires high programming voltages and is relatively slow. Industry has been exploring faster, but higher power phase-change materials (PCM) as an alternative. In PCM memory a bit is stored in the resistance of the material, which is switchable.

Pop's group lowered the power per bit to 100 times less than existing PCM memory by focusing on one simple, yet key factor: size.

Rather than the metal wires standard in industry, the group used carbon nanotubes, tiny tubes only a few nanometers in diameter -- 10,000 times smaller than a human hair.

"The energy consumption is essentially scaled with the volume of the memory bit," said graduate student Feng Xiong, the first author of the paper."By using nanoscale contacts, we are able to achieve much smaller power consumption."

To create a bit, the researchers place a small amount of PCM in a nanoscale gap formed in the middle of a carbon nanotube. They can switch the bit"on" and"off" by passing small currents through the nanotube.

"Carbon nanotubes are the smallest known electronic conductors," Pop said."They are better than any metal at delivering a little jolt of electricity to zap the PCM bit."

Nanotubes also boast an extraordinary stability, as they are not susceptible to the degradation that can plague metal wires. In addition, the PCM that functions as the actual bit is immune to accidental erasure from a passing scanner or magnet.

The low-power PCM bits could be used in existing devices with a significant increase in battery life. Right now, a smart phone uses about a watt of energy and a laptop runs on more than 25 watts. Some of that energy goes to the display, but an increasing percentage is dedicated to memory.

"Anytime you're running an app, or storing MP3s, or streaming videos, it's draining the battery," said Albert Liao, a graduate student and co-author."The memory and the processor are working hard retrieving data. As people use their phones to place calls less and use them for computing more, improving the data storage and retrieval operations is important."

Pop believes that, along with improvements in display technology, the nanotube PCM memory could increase an iPhone's energy efficiency so it could run for a longer time on a smaller battery, or even to the point where it could run simply by harvesting its own thermal, mechanical or solar energy -- no battery required.

And device junkies will not be the only beneficiaries.

"We're not just talking about lightening our pockets or purses," Pop said."This is also important for anything that has to operate on a battery, such as satellites, telecommunications equipment in remote locations, or any number of scientific and military applications."

In addition, ultra-low-power memory could cut the energy consumption -- and thus the expense -- of data storage or supercomputing centers by a large percentage. The low-power memory could also enable three-dimensional integration, a stacking of chips that has eluded researchers because of fabrication and heat problems.

The team has made and tested a few hundred bits so far, and they want to scale up production to create arrays of memory bits that operate together. They also hope to achieve greater data density through clever programming such that each physical PCM bit can program two data bits, called multibit memory.

The team is continuing to work to reduce power consumption and increase energy efficiency even beyond the groundbreaking savings they've already demonstrated.

"Even though we've taken one technology and shown that it can be improved by a factor of 100, we have not yet reached what is physically possible. We have not even tested the limits yet. I think we could lower power by at least another factor of 10," Pop said.

The work was supported in part by the Marco Focus Center Research Program, a Semiconductor Research Corporation entity, and by the Office of Naval Research. Graduate student David Estrada was also a co-author.


Source

Wednesday, March 9, 2011

Electromechanical Circuit Sets Record Beating Microscopic 'Drum'

Described in the March 10 issue ofNature, the NIST experiments created strong interactions between microwave light oscillating 7.5 billion times per second and a"micro drum" vibrating at radio frequencies 11 million times per second. Compared to previously reported experiments combining microscopic machines and electromagnetic radiation, the rate of energy exchange in the NIST device -- the"coupling" that reflects the strength of the connection -- is much stronger, the mechanical vibrations last longer, and the apparatus is much easier to make.

Similar in appearance to an Irish percussion instrument called a bodhrán, the NIST drum is a round aluminum membrane 100 nanometers thick and 15 micrometers wide, lightweight and flexible enough to vibrate freely yet larger and heavier than the nanowires typically used in similar experiments.

"The drum is so much larger than nanowires physically that you can make this coupling strength go through the roof," says first author John Teufel, a NIST research affiliate who designed the drum."The drum hits a perfect compromise where it's still microscale but you can couple to it strongly."

The NIST experiments shifted the microwave energy by 56 megahertz (MHz, or million cycles per second) per nanometer of drum motion, 1,000 times more than the previous state of the art.

"We turned up the rate at which these two things talk to each other," Teufel says.

The drum is incorporated into a superconducting cavity cooled to 40 milliKelvin, a temperature at which aluminum allows electric current to flow without resistance -- a quantum property. Scientists apply microwaves to the cavity. Then, by applying a drive tone set at the difference between the frequencies of the microwave radiation particles (photons) and the drum, researchers dramatically increase the overall coupling strength to make the two systems communicate faster than their energy dissipates. The microwaves can be used to measure and control the drum vibrations, and vice versa. The drum motion will persist for hundreds of microseconds, according to the paper, a relatively long time in the fast-paced quantum world.

In engineering terms, the drum acts as a capacitor -- a device that holds electric charge. Its capacitance, or ability to hold charge, depends on the position of the drum about 50 nanometers above an aluminum electrode. When the drum vibrates, the capacitance changes and the mechanical motion modulates the properties of the electrical circuit. The same principle is at work with a microphone and FM radio, but here the natural drum motion, mostly at one frequency, is transmitted to the listener in the lab.

The experiment is a step towards entanglement -- a curious quantum state linking the properties of objects -- between the microwave photons and the drum motion, Teufel says. The apparatus has the high coupling strength and low energy losses needed to generate entanglement, he says. Further experiments will address whether the mechanical drumbeats obey the rules of quantum mechanics, which govern the behavior of light and atoms.

The drum is a key achievement in NIST's effort to develop components for superconducting quantum computers and quantum simulations, while also working toward the widely sought scientific goal of making the most precise measurements possible of mechanical motion.

Quantum computers, if they can be built, could solve certain problems that are intractable today. The microwave and radiofrequency signals in the new electromechanical circuit could be used to represent quantum information. NIST scientists plan to combine the new circuit with superconducting quantum bits to create and manipulate motion of relatively large objects on the smallest (quantum) scales.

The experiment reported inNatureis a prelude to cooling the drum to its"ground state," or lowest-energy state. Starting from the ground state, the drum could be manipulated for the applications mentioned above. In addition, such control would enable tests of the boundary between the everyday classical and quantum worlds. The drum also has possible practical applications such as measuring length and force with sensitivities at levels of attometers (billionths of a billionth of a meter) and attonewtons (billionths of a billionth of a newton), respectively.

As a non-regulatory agency, NIST promotes U.S. innovation and industrial competitiveness by advancing measurement science, standards and technology in ways that enhance economic security and improve our quality of life.


Source

Tuesday, March 8, 2011

Graphene Oxide’s Solubility Disappears in the Wash

Drs Rourke and Wilson's team made their discovery when treating the graphene oxide with sodium hydroxide (NaOH) in an attempt to increase the usefulness of the oxygen containing functional groups believed to be bound to the graphene. Unfortunately it seemed to make things worse rather than better. Indeed at high enough concentrations of NaOH Dr Rourke was left with a black suspension.

The Warwick led researchers recalled that it had been shown that oxidation debris adheres to carbon nanotubes but the weak nature of the connection of this oxidation debris to the carbon nanotubes meant that a wash with a base can simply remove the oxidative debris. Experiments showed that in that particular case oxidative debris was found to make up almost a quarter of the mass of the"oxidized carbon nanotubes." The researchers felt a similar process maybe happening in the graphene oxide they were studying.

The results may also help explain the inordinately high levels of oxygen people were claiming to find in graphene oxide. Chemists were already struggling to identify enough plausible carbon to oxygen bonds to accommodate the amounts of oxygen believed to form part of graphene oxide.

On centrifuging the black liquid the Warwick team were left with a pile of black powder that turned out to be graphene oxide that may once have been soluble before the application of the base but which refused to show any significant sign of being easily soluble again in its current state. The black material was found to shown to be very similar to graphene itself; in particular it was shown to consist of very large sheets of electrically conducting carbon atoms, unlike the insulating"graphene oxide."

The remaining liquid was also dried to give a white powder that the Warwick researchers showed contained the"oxidative debris" or OD; the OD was shown to be made up exclusively of small, low molecular weight compounds (i.e. less than 100 atoms)

The graphene oxide recovered from washing process formed about 64% of the mass of the"graphene oxide" at the start of the process. The recovered OD or oxidative debris formed at least 30% of the weight of the mass of the original"graphene oxide."

Drs Rourke and Wilson's team believe this shows that much of the oxygen that was believed to be closely bonded to the carbon in the graphene oxide was actually not bonded at all but simply lying on top of the grapheme sheets, loosely connected to them as"oxidative debris." This oxidative debris contained a large quantity of oxygen that simply came out in the wash when the graphene oxide was treated with sodium hydroxide.

This creates a significant problem for researchers depending on an easily soluble form of graphene oxide as the level of solubility found so far was directly dependent on the high quantities of oxygen believed to be bound to the carbon in the graphene oxide. If much of that oxygen so easily falls away, so will the levels of solubility.

Drs Rourke and Wilson say"Our results suggest that models for the structure of graphene oxide need revisiting. These results have important implications for the synthesis and application of chemically modified graphene particularly where direct covalent functionalization of the graphene lattice is required."


Source

Monday, March 7, 2011

'Nano-Velcro' Technology Used to Improve Capture of Circulating Cancer Cells

Metastasis is the most common cause of cancer-related death in patients with solid tumors and occurs when these marauding tumor cells leave the primary tumor site and travel through the blood stream to set up colonies in other parts of the body.

The current gold standard for determining the disease status of tumors involves the invasive biopsy of tumor samples, but in the early stages of metastasis, it is often difficult to identify a biopsy site. By capturing CTCs in blood samples, doctors can essentially perform a"liquid" biopsy, allowing for early detection and diagnosis, as well as improved monitoring of cancer progression and treatment responses.

In a study published this month and featured on the cover of the journalAngewandte Chemie,the UCLA researchers announce the successful demonstration of this"nano-Velcro" technology, which they engineered into a 2.5-by-5-centimeter microfluidic chip. This second-generation CTC-capture technology was shown to be capable of highly efficient enrichment of rare CTCs captured in blood samples collected from prostate cancer patients.

The new approach could be even faster and cheaper than existing methods, and it captures a greater number of CTCs, the researchers said.

The prostate cancer patients were recruited with the help of a clinical team led by physicians Dr. Matthew Rettig, of the UCLA Department of Urology, and Dr. Jiaoti Huang, of the UCLA Department of Pathology and Laboratory Medicine.

The new CTC enrichment technology is based on the research team's earlier development of 'fly-paper' technology, outlined in a 2009 paper in Angewandte Chemie. The technology involves a nanopillar-covered silicon chip whose"stickiness" resulted from the interaction between the nanopillars and nanostructures on CTCs known as microvilli, creating an effect much like the top and bottom of Velcro.

The new, second-generation device adds an overlaid microfluidic channel to create a fluid flow path that increases mixing. In addition to the Velcro-like effect from the nanopillars, the mixing produced by the microfluidic channel's architecture causes the CTCs to have greater contact with the nanopillar-covered floor, further enhancing the device's efficiency.

"The device features high flow of the blood samples, which travel at increased (lightning) speed," said senior study author Dr. Hsian-Rong Tseng, an associate professor of molecular and medical pharmacology at the UCLA Crump Institute for Molecular Imaging and the California NanoSystems Institute at UCLA.

"The cells bounce up and down inside the channel and get slammed against the surface and get caught," explained Dr. Clifton Shen, another study author.

The advantages of the new device are significant. The CTC-capture rate is much higher, and the device is easier to handle than its first-generation counterpart. It also features a more user-friendly, semi-automated interface that improves upon the earlier device's purely manual operation.

"This new CTC technology has the potential to be a powerful new tool for cancer researchers, allowing them to study cancer evolution by comparing CTCs with the primary tumor and the distant metastases that are most often lethal," said Dr. Kumaran Duraiswamy, a graduate of UCLA Anderson School of Management who became involved in the project while in school."When it reaches the clinic in the future, this CTC-analysis technology could help bring truly personalized cancer treatment and management."


Source

Sunday, March 6, 2011

New Instrument Keeps an 'Eye' on Nanoparticles

The UCSB research team has developed a new instrument capable of detecting individual nanoparticles with diameters as small as a few tens of nanometers. The study will be published online this week byNature Nanotechnology, and appear in the April print issue of the journal.

"This device opens up a wide range of potential applications in nanoparticle analysis," said Jean-Luc Fraikin, the lead author on the study."Applications in water analysis, pharmaceutical development, and other biomedical areas are likely to be developed using this new technology." The instrument was developed in the lab of Andrew Cleland, professor of physics at UCSB, in collaboration with the group of Erkki Ruoslahti, Distinguished Professor, Sanford-Burnham Medical Research Institute at UCSB.

Fraikin is presently a postdoctoral associate in the Marth Lab at the Sanford-Burnham Medical Research Institute's Center for Nanomedicine, and in the Soh Lab in the Department of Mechanical Engineering at UC Santa Barbara.

The device detects the tiny particles, suspended in fluid, as they flow one by one through the instrument at rates estimated to be as high as half a million particles per second. Fraikin compares the device to a nanoscale turnstile, which can count -- and measure -- particles as they pass individually through the electronic"eye" of the instrument.

The instrument measures the volume of each nanoparticle, allowing for very rapid and precise size analysis of complex mixtures. Additionally, the researchers showed that the instrument could detect bacterial virus particles, both in saline solution as well as in mouse blood plasma.

In this study, the researchers further discovered a surprisingly high concentration of nanoparticles present in the native blood plasma. These particles exhibited an intriguing size distribution, with particle concentration increasing as the diameter fell to an order of 30 to 40 nanometers, an as-yet unexplained result.


Source

Saturday, March 5, 2011

A Misunderstanding Leads to Method for Making Nanowells

The nanowell discovery was made in the labs of Darrell Velegol and Seong Kim by Velegol's graduate student, Neetu Chaturvedi, and Kim's graduate student, Erik Hsiao. An article detailing their research,"Maskless Fabrication of Nanowells Using Chemically Reactive Colloids," appeared in the online edition of the journalNano Lettersin January 2011. In collaboration with Chaturvedi, Hsiao was working on a project to adhere polystyrene on a silicon wafer to create nanostructures with known dimensions. When Hsiao asked her to heat one of his samples, a miscommunication led her to heat the polystyrene and silicon wafer at low temperature in water in the autoclave normally used for biological samples rather than in the vacuum furnace. When they looked at the samples under the atomic force microscope (AFM), they noticed holes had formed beneath the polystyrene particles. Further examination under the scanning electron microscope (SEM) showed them perfectly etched, pyramidal shaped holes in the substrate below the places where the amidine-functionalized polystyrene latex colloid particles had adhered to the silicon dioxide on the surface of the silicon wafer.

"We saw three holes in the sample at the first AFM imaging and didn't know what it meant since we expected pancake-like polymer patches on the sample," said Hsiao. They took the sample to their advisers, who were both surprised by the etched wafer. By going over the steps the students had taken, the researchers realized that the wells were produced when the water hydrolized the amidine group in the particle, and through a series of chemical reactions, created a hydroxide ion that etched the well into the silicon wafer. The holes were uniform and their size and depth were totally dependent on the size of the original polystyrene particle, although the orientation of the silicon crystal affected the shape of the wells. In one orientation (100), the wells were perfect four-sided inverted pyramids. In the other orientation (111), the wells were perfect hexagons. The four researchers called them nanowells, because the bottom dimension of the wells was only a couple of nanometers across. They soon realized that they had discovered a new maskless method for creating structures in silicon without the elaborate steps normally required in the clean room.

"We're delivering hydroxide ions directly to where we want to etch," Velegol explained."It's much safer and cheaper than electron beam and X-ray lithography. It's so safe that you could practically eat these particles without any harm."

"We think this is a quite general discovery," Kim added."It's a way to deliver chemistry locally rather than in bulk. Many metals, ceramics, and other materials can be etched with this technique."

Another potential benefit of the discovery is the ability to create patterns on curved surfaces, something that is difficult to do with conventional photolithography. Since the particles are suspended in water, they can adhere to the surface of any shape and space themselves evenly over the surface. The researchers are just beginning to come up with intriguing ideas for how to use the simple technique.

Many breakthroughs come from accidents, Velegol remarked, because once something is known, people work on it very rapidly until they have filled in all the pieces and there is less to discover. Accidents are out of the pattern."It's one of those situations like Pasteur said where chance favors the prepared mind. We would never even have thought to try this kind of chemistry. But Neetu had been working with these colloids for several years, and Erik had experience with the AFM, so they were well prepared to take advantage of the accident," Velegol concluded.

This work was supported by the National Science Foundation (Grant Nos. IDR-1014673 and CMMI-1000021).


Source

Friday, March 4, 2011

Taking the Heat: Silver-Diamond Composite Offers Unique Capabilities for Cooling Powerful Defense Microelectronics

The research is focused on producing a silver-diamond thermal shim of unprecedented thinness -- 250 microns or less. The ratio of silver to diamond in the material can be tailored to allow the shim to be bonded with low thermal-expansion stress to the high-power wide-bandgap semiconductors planned for next generation phased-array radars.

Thermal shims are needed to pull heat from these high-power semiconductors and transfer it to heat-dissipating devices such as fins, fans or heat pipes. Since the semiconductors work in very confined operating spaces, it's necessary that the shims be made from a material that packs high thermal conductivity into a tiny structure.

Diamonds provide the bulk of thermal conductivity, while silver suspends the diamond particles within the composite and contributes to high thermal conductivity that's 25 percent better than copper. To date, tests indicate that the silver-diamond composite performs extremely well in two key areas -- thermal conductivity and thermal expansion.

"We have already observed clear performance benefits -- an estimated temperature decrease from 285 degrees Celsius to 181 degrees Celsius -- using a material of 50 percent diamond in a 250-micron shim," said Jason Nadler, a GTRI research engineer who is leading the project.

The researchers are approaching diamond percentages that can be as high as 85 percent, in a shim less than 250 microns in thickness. These increased percentages of diamond are yielding even better performance results in prototype testing.

Nadler added that this novel approach to silver-diamond composites holds definite technology-transfer promise. No material currently available offers this combination of performance and thinness.

Natural Thermal Conductors

Diamond is the most thermally conductive natural material, with a rating of approximately 2,000 watts per meter Kelvin, which is a measure of thermal efficiency. Silver, which is among the most thermally conductive metals, has a significantly lower rating -- 400 watts per meter K.

Nadler explained that adding silver is necessary to:

  • bond the loose diamond particles into a stable matrix;
  • allow precise cutting of the material to form components of exact sizes;
  • match thermal expansion to that of the semiconductor device being cooled;
  • create a more thermally effective interface between the diamonds.

Nadler and his team use diamond particles, resembling grains of sand, that can be molded into a planar form.

The problem is, a sand-like material doesn't hold together well. A matrix of silver -- soft, ductile and sticky -- is needed to keep the diamond particles together and achieve a robust composite material.

In addition, because the malleable silver matrix completely surrounds the diamond particles, it supports cutting the composite to the precise dimensions needed to form components like thermal shims. And silver allows those components to bond readily to other surfaces, such as semiconductors.

Tailoring Thermal Expansion

As any material heats up, it expands at its own individual rate, a behavior known as its coefficient of thermal expansion (CTE).

When structures made from different materials -- such as a wide-bandgap semiconductor and a thermal shim -- are joined, it's vital that their thermal-expansion coefficients be identical. Bonded materials that expand at different rates separate readily.

Diamond has a very low coefficient of thermal expansion of about two parts per million/Kelvin (ppm/K). But the materials used to make wide-bandgap semiconductors -- such as silicon carbide or gallium nitride -- have higher CTEs, generally in the range of three to five ppm/K.

By adding in just the right percentage of silver, which has a CTE of about 20 ppm/K, the GTRI team can tailor the silver-diamond composite to expand at the same rate as the semiconductor material. By matching thermal-expansion rates during heating and cooling, the researchers have enabled the two materials to maintain a strong bond.

Unlike metals, which conduct heat by moving electrons, diamond conducts heat by means of phonons, which are vibrational wave packets that travel through crystalline and other materials. Introducing silver between the diamond-particle interfaces helps phonons move from particle to particle and supports thermal efficiency.

"It's a challenge to use diamond particles to fill space in a plane with high efficiency and stability," Nadler said."In recent years we've built image-analysis and other tools that let us perform structural morphological analyses on the material we've created. That data helps us understand what's actually happening within the composite -- including how the diamond-particle sizes are distributed and how the silver actually surrounds the diamonds."

A remaining hurdle involves the need to move beyond performance testing to an in-depth analysis of the silver-diamond material's functionality. Nadler's aim is to explain the thermal conductivity of the composite from a fundamental materials standpoint, rather than relying solely on performance results.

The extremely small size of the thermal shims makes such in-depth testing difficult, because existing testing methods require larger amounts of material. However, Nadler and his team are evaluating several testbed technologies that hold promise for detailed thermal-conductivity analysis.


Source

Thursday, March 3, 2011

New Kinds of Superconductivity? Physicists Demonstrate Coveted 'Spin-Orbit Coupling' in Atomic Gases

In the researchers' demonstration of spin-orbit coupling, two lasers allow an atom's motion to flip it between a pair of energy states. The new work, published inNature, demonstrates this effect for the first time in bosons, which make up one of the two major classes of particles. The same technique could be applied to fermions, the other major class of particles, according to the researchers. The special properties of fermions would make them ideal for studying new kinds of interactions between two particles -- for example those leading to novel"p-wave" superconductivity, which may enable a long-sought form of quantum computing known as topological quantum computation.

In an unexpected development, the team also discovered that the lasers modified how the atoms interacted with each other and caused atoms in one energy state to separate in space from atoms in the other energy state.

One of the most important phenomena in quantum physics, spin-orbit coupling describes the interplay that can occur between a particle's internal properties and its external properties. In atoms, it usually describes interactions that only occur within an atom: how an electron's orbit around an atom's core (nucleus) affects the orientation of the electron's internal bar-magnet-like"spin." In semiconductor materials such as gallium arsenide, spin-orbit coupling is an interaction between an electron's spin and its linear motion in a material.

"Spin-orbit coupling is often a bad thing," said JQI's Ian Spielman, senior author of the paper."Researchers make 'spintronic' devices out of gallium arsenide, and if you've prepared a spin in some desired orientation, the last thing you'd want it to do is to flip to some other spin when it's moving."

"But from the point of view of fundamental physics, spin-orbit coupling is really interesting," he said."It's what drives these new kinds of materials called 'topological insulators.'"

One of the hottest topics in physics right now, topological insulators are special materials in which location is everything: the ability of electrons to flow depends on where they are located within the material. Most regions of such a material are insulating, and electric current does not flow freely. But in a flat, two-dimensional topological insulator, current can flow freely along the edge in one direction for one type of spin, and the opposite direction for the opposite kind of spin. In 3-D topological insulators, electrons would flow freely on the surface but be inhibited inside the material. While researchers have been making higher and higher quality versions of this special class of material in solids, spin-orbit coupling in trapped ultracold gases of atoms could help realize topological insulators in their purest, most pristine form, as gases are free of impurity atoms and the other complexities of solid materials.

Usually, atoms do not exhibit the same kind of spin-orbit coupling as electrons exhibit in gallium-arsenide crystals. While each individual atom has its own spin-orbit coupling going on between its internal components (electrons and nucleus), the atom's overall motion generally is not affected by its internal energy state.

But the researchers were able to change that. In their experiment, researchers trapped and cooled a gas of about 200,000 rubidium-87 atoms down to 100 nanokelvins, 3 billion times colder than room temperature. The researchers selected a pair of energy states, analogous to the"spin-up" and"spin-down" states in an electron, from the available atomic energy levels. An atom could occupy either of these"pseudospin" states. Then researchers shined a pair of lasers on the atoms so as to change the relationship between the atom's energy and its momentum (its mass times velocity), and therefore its motion. This created spin-orbit coupling in the atom: the moving atom flipped between its two"spin" states at a rate that depended upon its velocity.

"This demonstrates that the idea of using laser light to create spin-orbit coupling in atoms works. This is all we expected to see," Spielman said."But something else really neat happened."

They turned up the intensity of their lasers, and atoms of one spin state began to repel the atoms in the other spin state, causing them to separate.

"We changed fundamentally how these atoms interacted with one another," Spielman said."We hadn't anticipated that and got lucky."

The rubidium atoms in the researchers' experiment were bosons, sociable particles that can all crowd into the same space even if they possess identical values in their properties including spin. But Spielman's calculations show that they could also create this same effect in ultracold gases of fermions. Fermions, the more antisocial type of atoms, cannot occupy the same space when they are in an identical state. And compared to other methods for creating new interactions between fermions, the spin states would be easier to control and longer lived.

A spin-orbit-coupled Fermi gas could interact with itself because the lasers effectively split each atom into two distinct components, each with its own spin state, and two such atoms with different velocities could then interact and pair up with one other. This kind of pairing opens up possibilities, Spielman said, for studying novel forms of superconductivity, particularly"p-wave" superconductivity, in which two paired atoms have a quantum-mechanical phase that depends on their relative orientation. Such p-wave superconductors may enable a form of quantum computing known as topological quantum computation.


Source

Wednesday, March 2, 2011

Scalable Method for Making Graphene

As explained in a recently published study, a Penn research team was able to create high-quality graphene that is just a single atom thick over 95% of its area, using readily available materials and manufacturing processes that can be scaled up to industrial levels.

"I'm aware of reports of about 90%, so this research is pushing it closer to the ultimate goal, which is 100%," said the study's principal investigator, A.T. Charlie Johnson, professor of physics."We have a vision of a fully industrial process."

Other team members on the project included postdoctoral fellows Zhengtang Luo and Brett Goldsmith, graduate students Ye Lu and Luke Somers and undergraduate students Daniel Singer and Matthew Berck, all of Penn's Department of Physics and Astronomy in the School of Arts and Sciences.

The group's findings were published on Feb. 10 in the journalChemistry of Materials.

Graphene is a chicken-wire-like lattice of carbon atoms arranged in thin sheets a single atomic layer thick. Its unique physical properties, including unbeatable electrical conductivity, could lead to major advances in solar power, energy storage, computer memory and a host of other technologies. But complicated manufacturing processes and often-unpredictable results currently hamper graphene's widespread adoption.

Producing graphene at industrial scales isn't inhibited by the high cost or rarity of natural resources -- a small amount of graphene is likely made every time a pencil is used -- but rather the ability to make meaningful quantities with consistent thinness.

One of the more promising manufacturing techniques is CVD, or chemical vapor deposition, which involves blowing methane over thin sheets of metal. The carbon atoms in methane form a thin film of graphene on the metal sheets, but the process must be done in a near vacuum to prevent multiple layers of carbon from accumulating into unusable clumps.

The Penn team's research shows that single-layer-thick graphene can be reliably produced at normal pressures if the metal sheets are smooth enough.

"The fact that this is done at atmospheric pressure makes it possible to produce graphene at a lower cost and in a more flexible way," Luo, the study's lead author, said.

Whereas other methods involved meticulously preparing custom copper sheets in a costly process, Johnson's group used commercially available copper foil in their experiment.

"You could practically buy it at the hardware store," Johnson said.

Other methods make expensive custom copper sheets in an effort to get them as smooth as possible; defects in the surface cause the graphene to accumulate in unpredictable ways. Instead, Johnson's group"electropolished" their copper foil, a common industrial technique used in finishing silverware and surgical tools. The polished foil was smooth enough to produce single-layer graphene over 95% of its surface area.

Working with commercially available materials and chemical processes that are already widely used in manufacturing could lower the bar for commercial applications.

"The overall production system is simpler, less expensive, and more flexible" Luo said.

The most important simplification may be the ability to create graphene at ambient pressures, as it would take some potentially costly steps out of future graphene assembly lines.

"If you need to work in high vacuum, you need to worry about getting it into and out of a vacuum chamber without having a leak," Johnson said."If you're working at atmospheric pressure, you can imagine electropolishing the copper, depositing the graphene onto it and then moving it along a conveyor belt to another process in the factory."

This research was supported by Penn's Nano/Bio Interface Center through the National Science Foundation.


Source